Heat Exchanger Design and Calculations  

Yogyakarta, 21 s.d 28 Januari 2013

Objectives

• Learn the general design considerations covering process side, air side, fan selection and physical properties
• Investigate thermal design principles, counter current exchangers and extended surfaces
• Explore process-side events and responses, including single and two phase heat transfer, boiling, condensing and fouling

Course Content

1. Fundamental of heat transfer and fluid mechanic theory

•  Mechanism of heat transfer
• Overall heat transfer coefficient
•   Inside film coefficient
•   Outside film coefficient
•  Heat duty
•   Sensible heat
•   Latent heat
•   Heat lost to atmosphere
•   Heat transfer from a fire tube

2. General heat exchanger types an components

•   Shell-and Tube Heat exchanger
•   Double Pipe Heat Exchanger
•  Plate-and-Frame Heat Exchanger
•  Force-Air Heat Exchanger
•  Waste Heat Recovery

3. Characteristic of heat exchanger

•   Liquid to liquid heat exchanger
•   Gas to gas heat exchanger
•   Liquid to gas heat exchanger
•   Air cooler or forced-air heat exchanger
• Steam generator
•  Condenser

4. Applicable standard for design and calculation of heat exchanger

•   TEMA
•   ASME

5. Selection of heat exchanger

•   Classification
•   Type
•   Service fluid and fluid placement
•   Operating condition

6. Material selection based on standard of ASTM

•   Tube
•  Tube sheet
• Flange
•   Nozzle
•   Shell
•   Stud bolt, etc

7. Basic design of heat exchanger

•   Method in design and calculation
•   Steps to design
•   Example of calculation problem

8. Performance of heat exchanger
– Performance parameter
9. Service life time, reliability and maintenance
10. General review of thermal insulation

•   Requirement
•   Benefit of insulation on thermal equipment

11. Type of thermal insulation

•  Characteristic
• Selection of material for proper application

12. Insulation thickness calculation

•  Economic insulation thickness calculation
•   Heat loss calculation
•   Introduction to applicable tables and practical formula to define pipe insulation

13. Real case studies of calculation from field experience problem

Participant

• Designers and operators of air cooled heat exchangers in process and power industries
• Engineers involved in the specification of air-cooled heat exchangers for the full range of process applications including condensers, gas and liquid coolers
• Anyone requiring to assess technical proposals for air cooled heat exchanger equipment
• Engineers involved in the design, specification, or operation of process or power heat recovery equipment, including heat recovery steam generators will find the material appropriate.
• New engineers wishing to gain experience in heat transfer and heat exchanger design

Course Methode

• Presentation
• Discuss
• Case Study
• Evaluation
• Simulation

Coordinator

DR.Ir. Harwin Saptoadi, MSc. & Team

• Pakar sekaligus praktisi di bidang  Mechanical Engineering
• Aktif sebagai pembicara dan instruktur dalam berbagai pelatihan dan seminar terkait bidang Industrial Engineering

Time & Venue

21 s.d 28 Januari 2013

08.00 – 16.00 WIB

Ibis Hotels Malioboro

Course Fee

Public Training (NON RESIDENTIAL)

Rp. 6.550.000,-/nett per participant  non  residential

**Special Rate Rp 5.000.000,-/ nett per participant Non Residential For Register Min 5 Participant from the same company**

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