Description

The workshop is broken into three days – the first two days will cover basic conveyors, selection, safety, legal obligations, terminology and background and an optional third day will deal with the nuts and bolts of conveyor, chute and feeder design. Belt conveyors frequently provide the most satisfactory and economical method of transporting materials such as mine ores, earth, sand, crushed stone, cement and concrete. The high and continuous speed of operation of the belt makes for a high capacity of transport of materials. This workshop is designed for engineers and technicians from a wide range of abilities and backgrounds and will provide an excellent introduction to troubleshooting, maintenance and basic design rules of conveyors and chutes. It is intended to cover the fundamentals of belt conveying and would be useful for those with little experience in this area. Before commencing a detailed course on conveyors it is important to have a solid practical knowledge of the material to be conveyed. A basic knowledge is provided of the bulk materials characteristics and properties. This will enable you to have a far stronger ability to troubleshoot and design workable conveyor systems. Numerous tips throughout the course make it practical and topical. You will also engage in problem solving and case studies to absorb the materials as quickly and effectively as possible.

Tujuan

.  INTRODUCTION

• Fundamentals of bulk materials handling
• Nature of bulk solids
• Characteristics of generally used bulk materials
• Conveyors and chutes overview

2. BELT CONVEYING

• Introduction
• Layout
• Basic Configuration
• Components of a standard conveyor
• Capacity of belt conveyors and selection of belt width
• Materials and components Selection
• Pulley & Other rotating Parts
• Simple calculation of belt tension
• Selection of drive
• Troubleshooting tips
• Take-ups
• Belts Operations
• Tips for cost savings
• Practical Exercise

3. SAFETY OF CONVEYORS

• Conveyor safety standard
• General background on AS 4024.1 (RA and hazard recognition)
• Hazard recognition
• History of accidents
• Key conveyor safety issues
• Demonstration of unsafe conveyors
• AS 1755 conveyors
• Chute doors hazards and controls
• Case Study
• Practical Exercise

4.  TROUBLESHOOTING OF CONVEYORS

• Troubleshooting conveyor problems
• Types of joints
• Splice failures
• Splice inspections
• Splice repairs
• Typical problems
• Root cause process
• Systematic approach for tracking
• Site specific problems
• Case Study
• Practical Exercise

7.    STORAGE AND FLOW

• Flow properties of materials
•  Funnel – flow and expanded flow
• Flow rate analysis
• Gravity reclaim
• Bin wall pressures
• Practical Exercise

8. BELT TENSION CALCULATION

• Carrying Surface
• Drive Data
• Environment
• Height
• Length
• Loading Rate
• Material
• Pulley Diameter
• Speed
• Take-up. Type
• Width of Belt (Inches)

1. SELECT THE PROPER REINFORCEMENT (USUALLY FABRIC) COMBINATIONS

• Flexibility to negotiate the pulleys
• Troughability
• Impact Resistance
• Load Support

9.    CHUTE DESIGN

• Liner selection
• Use of solidworks
• DEM and application to transfer design
• Stress analysis using cosmos
• Chute Design Exercise

10.     FEEDER DESIGN

• Calculation of loads/drive torques and power
• Feeder selection
• Feeder Design Exercise

11.    APPLICATIONS AND FUTURE TRENDS

• Case studies
• Future trends in conveyors, feeders and chutes

Participan

• Technicians and Maintenance Engineers
• Plant Engineers
• Operation, Maintenance, Inspection and Repair Managers,
• Supervisors and Engineers
• Mechanical Engineers and Technicians
• Design Engineers
• Electrical Engineers and Technicians
• Consulting Engineers

Instructor

Teguh Pudji Purwanto,Ir,MT

Facilities

• ·Module / Handout
• ·Softcopy Materi
• Sertifikat
• Bag or bagpackers
• Training Kit
• 2xCoffe Break & 1 Lunch
• Souvenir
• Airport pickup service
• Training room full AC and Multimedia

Time & Venue

Reguler Training

Tanggal                   : 15-17 Januari 2013

05-07 februari 2013

19-21 Maret 2013

09-11 April 2013

14-16 Mei 2013

11-13 Juni 2013

16-18 Juli 2013

Pukul                      : 08.00 – 16.00 WIB

Tempat                   : Hotel IBIS Yogyakarta

• Course Fee
•        Rp. 7.000.000 untuk pengiriman peserta 1 orang
•        Rp. 6.200.000 untuk pengiriman peserta 3 orang dari company yang sama
•        Rp. 6.000.000 untuk pengiriman peserta 4 atau lebih dari company yang sama

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